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Passer-V

Passer-V is an industrial vibration signal acquisition controller for condition monitoring systems. Connects analog vibration sensors with 0–5 V output (ICP/IEPE accelerometers with external amplifier). Digitizes the raw signal at up to 92 kHz, computes RMS and crest factor, and transmits data to Larus, where spectral analysis (FFT) is performed.

Passer-V

Quick Facts
ParameterValue
Part numberPSRV-220
Device typeVibration signal acquisition controller
Analog inputs8 × AI (0–5 V)
Discrete I/O2 × DI + 4 × DO
Sampling rateup to 102.4 kHz
Power supply18–75 V DC (nom. 24 V)
MountingDIN rail 35 mm
Protection ratingIP20
Status🟢 Active

Key Features

  • 8 analog inputs — connect up to 8 vibration sensors 0–5 V, accuracy ±0.3%
  • Raw signal up to 92 kHz — transmits high-frequency signal to Larus for spectral analysis (FFT)
  • Bandwidth up to 51.2 kHz — captures high-frequency defects (GMF, BPFI/BPFO)
  • Synchronous acquisition — simultaneous measurement across all channels
  • Discrete I/O — 2 DI for tachometers/alarms, 4 DO for protective shutdowns
  • Automatic protection — configurable DO response to impact/collision without delay, suitable for emergency shutdown
  • Industrial grade — −40 to +80 °C, 93% humidity non-condensing
  • Shared form factor with Passer-T — interchangeable enclosure, DIN rail 35 mm
  • Dual Ethernet ports — Ethernet 1 with PoE, Ethernet 2 for daisy-chaining

Technical Specifications

Analog Inputs (8 × AI)

ParameterValue
Number of channels8 (AI1–AI8)
Signal typeAnalog, vibration
Voltage range0–5 V
Sampling rateup to 102.4 kHz
Bandwidth0–51.2 kHz
Accuracy±0.3% (±3.0% in 10–50,000 Hz range)

Digital Inputs (2 × DI)

ParameterValue
Number of channels2 (DI1–DI2)
Logic high voltage12–28 V
Pulse frequency range0–1 MHz
Minimum pulse duration1 μs

Digital Outputs (4 × DO)

ParameterValue
Number of channels4 (DO1–DO4)
Switching voltage0–32 V
Switching current350 mA
On-state resistance1.6 Ω

Power and Communication

ParameterValue
Supply voltage18–75 V DC (nominal 24 V)
InterfaceEthernet (2 × port, Ethernet 1 with PoE)
ProtocolModbus TCP (port 502)
Default IP address192.168.0.100

Mechanical Specifications

ParameterValue
Dimensions (W × H × D), mm159.5 × 89.9 × 57.5
Weightmax 0.4 kg
MountingDIN rail 35 mm
Enclosure materialABS plastic UL94:V0
Protection ratingIP20

Operating Conditions

ParameterValue
Operating temperature−40…+80 °C
Relative humidity93%, non-condensing (at +40 °C)
Storage temperature−50…+50 °C

Reliability

ParameterValue
Average service life10 years
MTBF87,000 h

Indicators

IndicatorColor / stateMeaning
StatusGreenSystem powered and running
YellowPowering up, booting
RedBoot failure, fault
OffNo power
PowerGreenVoltage applied
OffNo input voltage
Channel AI1–AI8GreenChannel active, sensor connected
YellowNo sensor connected to channel
RedChannel not working
DI 1–2GreenChannel active, signal present
YellowNo signal connected
RedChannel not working
DO 1–4GreenClosed state
YellowOpen state
Ethernet 1–2GreenConnection established
OffNo connection

Variants

Catalog numberDescriptionFeatures
PSRV-220Standard versionDIN rail 35 mm, IP20

Certificates and Compliance

Certificate / declarationNumberAuthority / registryValidity
TR CU 020/2011 Declaration (EMC)
TR CU 004/2011 Declaration (LVA)
CE
Russian Ministry of Industry registryminpromtorg.gov.ruindefinite

Use Cases

  • Bearing vibration monitoring — 0–5 V vibration sensors on bearing assemblies; raw signal is transmitted to Larus, where FFT detects BPFI/BPFO/BSF at an early stage; detection 7–14 days before failure.
  • Gearbox and gear mesh diagnostics — high-frequency signal acquisition, GMF (gear mesh frequency) harmonic analysis performed on Larus.
  • Test benches — 32 vibration points at 50 kHz, PTP (IEEE 1588) synchronization for multi-point measurements (example: UEC-Perm Engines).
  • Mining industry — ball mill monitoring, 4–8 MW (example: Polyus Gold); prevention of unplanned shutdown costing >10M RUB.

All use cases


Compatible Sensors

Passer-V supports the following sensor types:

Vibration accelerometers (inputs AI1–AI8):

ModelType
Ronds RH 103ICP/IEPE
TIK DVA 252.214.L5H1ICP/IEPE
Vibrotest A603C01ICP/IEPE
GTLab 1V265HN-100ICP/IEPE

Tachometers (inputs DI1–DI2):

ModelType
LA30M-55.15P1.U1.KInductive (keyphasor)
VBO-M18-76V-5123-SAOptical non-contact
Diffuse optical (type D)For direct shaft access
Sensor Mounting

Preferred mounting method — rigid (stud/bolt on mounting pad). Magnetic mounting is acceptable only as a temporary measure. Approved adhesives: K300-61, Loctite EA3450 or equivalents.


Compatible Devices and Accessories

NameTypePurpose
Larus-10IIoT gatewayPasser connection, data forwarding to LimanISU 2.0
Larus-100Controller (PLC)Passer connection + local control logic
Passer-TControllerCurrent diagnostics of the same machines (comprehensive picture)
Passer-SchMounting boardGrounding monitoring in CVM100 enclosure
Vibration sensors 0–5 VSensorsICP/IEPE accelerometers for input channels
LimanISU 2.0SoftwareSpectrum visualization, alerts, trend analysis

Wiring Diagram

Vibration sensors                Passer-V
┌────────────────┐ 0–5 V ┌──────────────────────┐
│ Accelerometer │────────►│ AI1–AI8 (8 channels) │
│ (0–5 V output)│ ├──────────────────────┤
└────────────────┘ │ DI1–DI2 (tachometers) │
┌────────────────┐ ├──────────────────────┤
│ Tachometer │────────►│ DO1–DO4 (protection) │
│ (DI, 12–28 V)│ ├──────────────────────┤ Modbus TCP
└────────────────┘ │ Ethernet 1 (PoE) │──► Larus-10 / LimanISU
│ Ethernet 2 │
│ GND │
│ +18..75 V DC │
└──────────────────────┘

Documentation and Downloads

DocumentTypeDateDownload
Technical specification (datasheet)PDF26.12.2025↓ download
Technical specifications (TS)PDF29.04.2025↓ download
Declaration of conformityPDF↓ download
Product passportPDF07.08.2025↓ download

Software

SoftwarePurpose
Embedded firmwareLoaded during manufacturing. Provides measurement, storage, and data transmission. Protected against unauthorized access
CorvusGUI utility for debugging, calibration, and operating mode configuration via Modbus TCP
Modbus TCP moduleTelemetry transmission to server (Larus-10 or LimanISU 2.0)

Modbus TCP Register Map

Complete Modbus TCP register map for firmware v17+ (472 registers). Protocol: Modbus TCP, port 502.

System and Network (reg. 0–18)
RegisterFormatR/WDescriptionDefaultNotes
0Int16RCMD0x01 — save config; 0x02 — Goto BootLoader; 0x03 — Reboot
1Int16RDevice type0x0002
2Int16RHardware version0x0002
3Int16RSoftware version0x1010
4–5Int8×6R/WSerial numberWritable only at default address
6–8Int8×4RMAC address0x0080E10000AA
9–10Int8×4R/WIP address192.168.0.100
11–12Int8×4R/WSubnet mask255.255.255.0
13–14Int8×4R/WDefault gateway192.168.0.1
15–16Int8×4R/WServer IP192.168.0.1
17Int16R/WModbus Slave ID1Range 1–250
18Int16R/WModbus TCP port502
Calibration (reg. 19–43)
RegisterFormatR/WDescriptionNotes
19Int16R/WChannel for FFT analysis0–8 (channel number); >8 — FFT disabled
20–27Int16R/WCalibration coefficients AI1–AI8Signed ×1000 (e.g., 0.431 → 431)
28–29Float32R/WAI1 conversion coefficient (V → m/s²)Formula: value = raw × calibr + addon
30–31Float32R/WAI2 conversion coefficient (V → m/s²)
32–33Float32R/WAI3 conversion coefficient (V → m/s²)
34–35Float32R/WAI4 conversion coefficient (V → m/s²)
36–37Float32R/WAI5 conversion coefficient (V → m/s²)
38–39Float32R/WAI6 conversion coefficient (V → m/s²)
40–41Float32R/WAI7 conversion coefficient (V → m/s²)
42–43Float32R/WAI8 conversion coefficient (V → m/s²)
Channel AI1–AI8 Thresholds (reg. 44–314)

Each channel has 34 registers: Enable + 4 threshold groups (RMS / Amplitude / Peak-to-Peak / Crest Factor) × 3 levels (Notification / Warning / Alarm) + DO mask.

Channel AI1 (reg. 44–76):

RegisterFormatR/WDescription
44Int16R/WAI1 channel enable
46–47Float32R/WRMS — notification threshold
48–49Float32R/WRMS — warning threshold
50–51Float32R/WRMS — alarm threshold
52Int16R/WRMS — DO alarm mask
54–55Float32R/WAmplitude — notification threshold
56–57Float32R/WAmplitude — warning threshold
58–59Float32R/WAmplitude — alarm threshold
60Int16R/WAmplitude — DO alarm mask
62–63Float32R/WPeak-to-Peak — notification threshold
64–65Float32R/WPeak-to-Peak — warning threshold
66–67Float32R/WPeak-to-Peak — alarm threshold
68Int16R/WPeak-to-Peak — DO alarm mask
70–71Float32R/WCrest Factor — notification threshold
72–73Float32R/WCrest Factor — warning threshold
74–75Float32R/WCrest Factor — alarm threshold
76Int16R/WCrest Factor — DO alarm mask

Channel AI2–AI8 offsets:

ChannelStartEndOffset from AI1
AI278110+34
AI3112144+68
AI4146178+102
AI5180212+136
AI6214246+170
AI7248280+204
AI8282314+238

Register structure for each channel is identical to AI1.

Current Values AI1–AI8 (reg. 316–379)

8 registers (4 × Float32) per channel — RMS, Amplitude, Peak-to-Peak, Crest Factor.

RegisterFormatDescription
316–317Float32AI1 — vibration acceleration RMS, m/s²
318–319Float32AI1 — amplitude (peak value)
320–321Float32AI1 — peak-to-peak
322–323Float32AI1 — crest factor (amplitude / RMS)
324–331Float32×4AI2 — RMS, amplitude, peak-to-peak, crest factor
332–339Float32×4AI3 — RMS, amplitude, peak-to-peak, crest factor
340–347Float32×4AI4 — RMS, amplitude, peak-to-peak, crest factor
348–355Float32×4AI5 — RMS, amplitude, peak-to-peak, crest factor
356–363Float32×4AI6 — RMS, amplitude, peak-to-peak, crest factor
364–371Float32×4AI7 — RMS, amplitude, peak-to-peak, crest factor
372–379Float32×4AI8 — RMS, amplitude, peak-to-peak, crest factor
Threshold Status (reg. 380–411)
RegisterFormatDescription
380WORDAI1 threshold status
381WORDAI2 threshold status
387WORDAI8 threshold status
388–411Reserved

Status bits: bit0 = RMS, bit1 = Amplitude, bit2 = Peak-to-Peak, bit3 = Crest Factor. Values: STATE_NORMA=1, STATE_NOTIFIC=2, STATE_WARNING=4, STATE_ALARM=8 (OR logic).

FFT and Vibration Velocity (reg. 412, 440–455)
RegisterFormatR/WDescription
412Int16RFFT channel frequency, Hz
440–441Float32RAI1 vibration velocity, mm/s
442–443Float32RAI2 vibration velocity, mm/s
444–445Float32RAI3 vibration velocity, mm/s
446–447Float32RAI4 vibration velocity, mm/s
448–449Float32RAI5 vibration velocity, mm/s
450–451Float32RAI6 vibration velocity, mm/s
452–453Float32RAI7 vibration velocity, mm/s
454–455Float32RAI8 vibration velocity, mm/s
Digital Outputs DO1–DO4 (reg. 413–420)
RegisterFormatDescription
413Int16DO1 — current value (0/1)
414Int16DO1 — alarm trigger mask
415Int16DO2 — current value (0/1)
416Int16DO2 — alarm trigger mask
417Int16DO3 — current value (0/1)
418Int16DO3 — alarm trigger mask
419Int16DO4 — current value (0/1)
420Int16DO4 — alarm trigger mask
Digital Inputs DI1–DI2 (reg. 422–433)
RegisterFormatDescription
422Int16DI1 — enable processing
423Int16DI1 — instantaneous value (0/1)
424–425Int32DI1 — pulse frequency (÷10), Hz
426–427Int32DI1 — pulse period, ms
428Int16DI2 — enable processing
429Int16DI2 — instantaneous value (0/1)
430–431Int32DI2 — pulse frequency (÷10), Hz
432–433Int32DI2 — pulse period, ms

Reset timers: frequency resets after 7 s without pulses, period — after 5 min. Filter: moving average of 24 values (since v16+).

Raw Signal Recording (reg. 434–438)
RegisterFormatDescription
434–435Int32Record command — start timestamp (0 — stop in cyclic mode)
436Int16Recording mode: 0 — single 2 s; 1 — cyclic; 0x8000 — test sawtooth
437Int16ADC frequency divider (1–14). Optimal for Passer-V: 1
438Int16Raw signal send timer, sec (min. 10; 0 = disabled)

Sampling rates (reg. 437, FreqDiv):

FreqDivFrequency, Hz
192,778
254,575
337,111
428,114
522,628
618,934
716,277
814,273
912,709
1011,454
1110,424
129,565
138,836
148,210
Fixed Addons (reg. 456–471)

Added in v17. Additive correction to input signal: value = raw × calibr + fix_addon.

RegisterFormatR/WDescription
456–457Float32R/WFixed addon AI1
458–459Float32R/WFixed addon AI2
460–461Float32R/WFixed addon AI3
462–463Float32R/WFixed addon AI4
464–465Float32R/WFixed addon AI5
466–467Float32R/WFixed addon AI6
468–469Float32R/WFixed addon AI7
470–471Float32R/WFixed addon AI8

Default: 0. Accepts positive and negative values.


Maintenance

Maintenance typeFrequencyActivities
Visual inspectionOnce per shiftCheck indicators (power, AI, DI/DO, Ethernet), enclosure inspection
Weekly maintenanceOnce per weekCheck cables, sensor shielding, grounding
Monthly maintenanceOnce per monthDiagnose all channels, check Modbus registers, clean dust
Quarterly maintenanceOnce per 3 monthsComprehensive check, cable insulation (megger), heat monitoring
Unscheduled maintenanceAs neededAfter mechanical impacts, faults, or extended downtime

Firmware

VersionFileDateWhat's new
v22pv22.bin12.2025RawData uint16 format, 650K sample buffer (~7 s at 100 kHz), auto-record on alarm, send limit once per 20 s
v212025Complete rewrite of raw signal buffers and TFTP, removed DMA copying
v202025Test sawtooth mode (RawRecordMode 0x8000), fixed buffer order (timestamps)
v172025FixAddon registers (456–471), new ring buffer format for raw signal
v162025DI moving average filter order increased from 4 to 24
v14202515 sampling rates (8.2–92.8 kHz), extended DI range
v132025Alarm register recording in RawData, alarm flags with OR logic
v92025Added vibration velocity (8 registers, 440–455)
v72025Raw signal send timer (reg. 438)
v42025103 kHz sampling rate, DO emergency protection

Bootloader: passerboot4.bin (current). Float32 RawData variant of v22: pv22_float.bin.


Lifecycle and Support

Status: 🟢 Active (production and support) Planned EOL: not announced

Technical support:


Need current diagnostics?

Passer-V is for vibration monitoring. For electric motor diagnostics without mechanical intervention, choose Passer-T.